Iscar Adds Their Most Recent Innovations To A Extensive Line Of Successful Hole Making Solutions
Iscar recently released a number of different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their skill Iscar has come up with fresh and innovative ways to increase productivity for the end user. Here is a little bit about these brand new products, and how they will benefit the end user of these drills.
SUMOCHAM Drills
ISCAR's new SUMOCHAM drill family is an advanced progression of the extraordinarily successful CHAMDRILL and CHAMDRILLJET drill families. The drill features twisted coolant nozzles with indexable drilling heads which are available in different head configurations for a range of material groups. SUMOCHAM drills can be used on milling centers or lathes.
SUMOCHAM includes four different standard drill head geometries, designed for optimal performance and high reliability. The drill head is built with a sharp cutting edge and polished flutes. SUMOCHAM drilling heads are available in the diameter range of 8 to 25.9 mm. The drill head has ground flutes for smooth, continuous chip flow and a ground gash for enhanced penetration.
The drill shank design is in accordance to DIN 9766 standard, with available drilling depth to diameter ratios of 1.5XD, 3xD, 5XD and 8xD. All drill bodies showcase coolant through holes. The accurate cylinder added to the clamping portion increases rigidity and reduces internal stresses. The rotation stopper planes are accurately ground, which increase the control on the drilling head position and support, increasing tool performance and life. ISCAR's innovative SUMOCHAM drill line will offer longer tool life and increased productivity.
DR-DH Deep Drills
DR-DH drills can obtain drilling depth-to-diameter ratio of 7XD and up. Engineered to be employed on standard horizontal milling centers, turning, and multi-task machines. Use of supplementary machine and setup can be avoided. They will be available as semi-standard item in a diameter range of 25.4 to 69.5 mm (1.00 - 2.73").
Two versions will be available:
A Single Flute DR-DH-31.65-0350NC-2FS is a very rigid tool having a patented chip gullet design. It was developed for easily cut materials such as cast iron and low alloyed steel.
A Double Flute DR-DH-31.65-0350NC-2FD has a double chip gullet for improved chip flow. It was engineered for drilling gummy materials like non-alloyed steel and high temperature alloys.
ISCAR DEEP HOLE DRILLS
With ISCAR's new solid carbide deep hole drills, you can safely drill up to 22 times diameter and arrive bottom10% faster than with other solid carbide drills - and six times faster than a HSS drill. This capability can speed up countless high-volume operations. The deep-hole drilling station no longer has to slow down a transfer line or stop it entirely because a drill breaks.
Different target applications encompass deep holes for automotive, hydraulic blocks and die & mold work. A combination of features help the twist drills to cut faster, straighter,deeper, last longer and discharge chips more surely. A unique high-strength core creates a more long lasting drill point and allows for deeper flutes, enlarging the departure path for chips.
The drill tip itself have a 140 positive-point, four-margin design to maintain the edge, reduce thrust forces and aid centering and tracking. A post-coat polishing measure on the flutes, margins and cutting edges reduces friction and torque that can readily snap a drill.
The latest drills are found in standard diameters ranging from 5 to 10 mm, in 20 and 22 length to diameter ratios. Special sizes are offered on request. All are manufactured of IC908, a 10% cobalt submicron carbide grade, and comes with a TiAlN PVD coating, and can be reconditioned.
These are just some of the latest innovations coming from Iscar.
Cutting Edge Cutters And Carbide Insert Compositions From Iscar To Better Enhance The Machining Method Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.
Numerous Improvements Have Enlarged Iscar's Line Of Indexable Endmills For Heightened Productivity Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.
Some Of Advancements In Carbide Inserts By Iscar Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.
The Latest In Carbide Endmill Designs In A Extended And Prospering Family From Iscar Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
Brand New End Mills Coming From Iscar Will Multiply Productivity While Reducing Costs Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
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