Some Of Advancements In Carbide Inserts By Iscar Iscar is starting a new unique milling system utilizing tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has noteworthy advantages in comparison to the current flat, square shapes. The new geometry has additional cutting edges, positive rake face, lowered cutting forces resulting in greater performance. The carbide inserts are screw-clamped on the outside of a number of milling cutter types, providing prime conditions also for heavy-duty applications with wonderful surface quality, saving several other finishing operations. Mills are available for 90 degree shoulder milling and for facing with 45 degree lead angles. Each carbide insert includes 8 cutting edges, 4 for right-hand and 4 for left-hand cutting, upgrading the economy of use. The two, toward-center-slanted cutting edges provide on one side strong and definitive clamping of insert in the tool body, and on the other side, the positive axial rake angle. The usefulness of this positive axial rake composition decreases the cutting forces owed to softer cut and easier penetration into the metal, as well as changing force direction which is needed for use on modernized machining centers with pallet systems less solid than on the traditional transfer lines. In regular applications like in the auto industry, the depth-of-cut is less than thirty thousandths of an inch facilitating the use of all eight cutting edges of the Tangmill carbide inserts. Furthermore, in the automotive industry it is conventional to use a pair of cutters, one for right- and one for left-handed operations, which means that all 8 cutting edges of the Tangmill inserts can be put into use. New ISCAR UPGRADES for Fast Metal Removal Contemporary developments coming from the headquarters of Iscar, delivering the new Upgrade movement, which guarantees that they are looking to the future. The new Upgrade movement, scheduled to be made public at the end of year 2008, will offer revolutionary tools for milling, turning, hole making and multifunction operations, complementing the FMR (Fast Metal Removal) tool families with one aim in mind - to improve productivity on the shop floor and to raise profits. Iscar's highlights for this year, with no doubt, are the new coatings, new substrate formations, new cutting edge geometries, new sizes, new tangential clamping mechanisms and new coolant nozzle functions. Iscar's future trends combine new carbide insert grades for efficient and money-saving machining, more cutting edges to each insert and forward-looking tangential clamping systems which can significantly decrease the cutting stresses. The launching of the AL-TEC, PVD coating principally for nodular cast iron, a-TECH, CVD coating mainly for grey cast iron and the DO-TECH, dual CVD PVD coating for better strength will refashion the way manufacturers machines cast iron. In addition, Iscar manufacturing mini inserts is a different progression within the Upgrade movement, referring to decreasing the sizes of the Tangmill carbide inserts into Minitang, in order to facilitate fine pitch configuration which will expedite feed rates. In addition, the nominal size of the carbide inserts and their tangential arrangement in the pockets permit a much greater core diameter, in terms of tool design, when compared to typical radially positioned inserts. Numerous Improvements Have Enlarged Iscar's Line Of Indexable Endmills For Heightened Productivity Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm. Cutting Edge Cutters And Carbide Insert Compositions From Iscar To Better Enhance The Machining Method Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge. Iscar Adds Their Most Recent Innovations To A Extensive Line Of Successful Hole Making Solutions Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user. A Number Of Developments In Carbide Inserts Coming From Iscar Over The Former Decade Iscar is announcing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance. Brand New End Mills Coming From Iscar Will Multiply Productivity While Reducing Costs Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling. 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